That power can be a lot of fun, but can also create a lot of stress and wear on critical bottom end and oil pump components. The Sportster and Buell Motorcycle Forum maybe replace the oil pump gasket as well once I have the side open. Remove the oil cap, this can be found on the right side of the motorcycle just below the seat. Harley Davidson Sportster Models Service Repair Manual Harley Davidson-Sportster_ XLH Sportster 93 a 98 – Service Manual TG. Solas Sea - $280. Now place the pump on the impeller tool and fill the stator seat of the pump with Sea-Doo jet pump synthetic oil. First, one of the wires pulled out of a connector, so I had to fix that. SEADOO SEA DOO GTX GSX XP SPX 787 800 oil pump 290887332 290887333 - $44. FEULING OIL PUMP CORP. Today’s big inch, high performance Harley® engines produce a lot of power with just a twist of the throttle. You can stretch the spring 1/4″ longer. Let the discussions begin. The standard Harley-Davidson oil pressure switch resembles an enlarged bolt with a larger-than-normal head, from which extends a pair of wires. Remove the four bolts that hold the oil pump into the engine and allow it to drop down. FREE SHIPPING on orders over $89 – We Ship Today!. Complete Fairing Bolts Screws Kit for Suzuki GSXR600 GSXR750 1000 GSX1300R SV650 Complete Fairing Bolts - $24. The solution was to remove the original light brown check ball and either; Install the new black check ball (26437-86A) and spring (26436-86). Add to Cart. Next video: Cam Chain Tensioner Shoes, Cams and Cam Bearings Removal. These Sportster 1200 manuals are year/model specific. Sea-Doo Primary Oil Pump Kit (Rear) GTX 4-TEC/Sportster 4 TEC/GTX 4 TEC WAKE SBT Secondary Oil Pump Kit for Sea. Sportster Oil Pump Kit Ozbike Podcast NO MATTER if you're a full time wrench or just need to remove your Sporty's oil pump for repairs or replacement, these Oil Pump Mounting Kits from James Gaskets will insure a perfect fit and leak free seal when refitting the pump. 59 Jsp Yamaha Impeller Pump Housing. Which side of the bike is leaking?. why Harley didn't do it I. The oil filter on a custom motorcycle usually is on the oil hose running from the engine back to the oil tank. To remove the oil pump from a Sportster. Got 5 minutes? That's all it takes to install! Cover your dented, scratched, abused or just boring oil tank at a fraction of the cost & trouble of a new tank. If you will be reusing your existing cam plate. Locate Sport Speedster Sportster 60hp available right now. If you run premix you will use the same rate of oil all the time. Aligned marks Synchronization (All Models) Tighten jam nut and recheck alignment marks. Vance & Hines Exhaust Port Gaskets For Harley 1984-2020. 68-99 Oil Pump Check Valve Repair Techincal Information From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. if this is the case, you will not remove the piston without scoring the bore and the oil pump body will have to be replaced. The 883cc displacement (advertised as 900cc) was derived from a 3. this said, it doesnt really matter relative height of your oil tank. The Cyclepedia Polaris Sportsman 400 and 500 Online Service Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran ATV technician. com: 293200086 OIL SEAL n/a SUPERCHARGED PUMP Search OSDparts. The check valve in the oil pump is a ball and spring, item 11 and 12 on this diagram. This chrome set features a 5/16" allen socket for easy installation and removal. Up for Bids is an VINTAGE OEM Harley-Davidson Oil Pump BOTTOM COVER Sportster XL XLCH Iron Head Shipping in the Lower 48 US States via United States Postal Service. EMGO Oil Pump for Triumph 650 750 cc Twins OEM 70-9421. * The 00-S4,S4A, S4C, and S4PC fit all Twin Cams, Evo Big Twins and all Sportster models from 1986 to the present. Sportster Oil Line Replacement. Turn the drive shaft to confirm free operation of the pump. just put a tiny bit (like a teaspoon or so) of motor oil in there. Changing the oil on a Hardly Davidson Sportster with an Evolution Engine is a little different from other motorcycles. Pump is used but in good condition Pump is used but in good condition $78. 31-6302 and 31-6298 oil pump kits include oil pump drive shaft gear, pinion shaft oil pump drive gear and breather gear kit w/shims. Harley Davidson Sportster 1200 Low 2007, Oil Pump Cover O-Rings by James Gaskets®. sure its coming from the cover, and not the oil pump? you said that you re-plumbed, may just want to double check that theres no leaking lines, or open ports on the pump. Failure to perform all required steps may result in engine damage. 16-0889 Oil Pump Seal Installer easily installs oil pump seal used when servicing Sportsters used on 1340cc Evo, and late 1983-84. Not only that, but we have them all in-stock and ready to ship today. This tool locks the primary drive on Sportster models to facilitate crankshaft sprocket nut removal and installation, along with clutch servicing. 81" stroke and a 3. The two-piece, aluminum rocker-box cover assembly in. Next Video: Harley-Davidson Oil Pump Service You Might Also Enjoy. First drain the oil tank. 2018 Catalog pages: 2017 Catalog Page: 0. hey everyone. I would compare the two pumps carefully for fit and similarities, paying attention to the oil mating holes of the crankcase and pump bodies to ensure they. The pump I used is a '72 and later Sportster pump. 5) Start ski and hold oil pump lever 1/2 of full travel position to allow high XPS-II flow rate, engine should smoke noticeably. Big Twin Pinions-Big Twin Pinions. Only tighten the vice enough to hold the part, do not damage the pump surfaces. just cant get back. I read about this fix. 98 postage. Remove check valve cover screw with a flat head screwdriver. Buy Scavenger Kits Buy Scavenger Accessories and fittings Rogue Chopper uses only quality, made in USA, stainless Oetlker Stepless Clamps for superior sealing and durability. Not only that, but we have them all in-stock and ready to ship today. If you run premix you will use the same rate of oil all the time. The S&S; oil-pump gear, followed by the pinion gear, was slid over the pinion shaft, then secured with a locktab and red-loctited nut. 3) Reconnect supply line to oil pump and purge air through bleed screw (I was very careful not to get air bubbles in the supply lines, so this was unnecessary) 4) Rig up a return catch can from the air pump. Put the nose cone back on and then release the lifters. Re: seadoo enigine full of 2 stroke oil after sitting. Harley Sportster oil tank side covers (Elizabeth City) $35. Make sure this fits by entering your model number. oEm 26345-73 oIl pUmp gEarS From JImS ® These gears fit '68-up Big Twin oil pumps and some aftermarket pumps. How-To clean the oil pump and re assemble if you plan on reusing it. Oil Pump & Parts (15) Oil Pump Covers (1) Oil Pump Parts (38) Sportster Clutch Parts. Replace the check ball, spring and cap after oil. Sportster Oil Line Replacement. Today I just pulled almost 4 quarts of oil out of my Seedoo Sportster for it's winter storage oil change. 08 sportster, no start, no power to fuel pump fuse Sportster General Discussions got a new tank, had it sealed, new fuel pump, plugs, wires, air filter, when key on and in run position no power to fuel pump fuse, when I hit start button, get power to fuse, but when I release the start button, no power to fuel pump fuse. Well today ain't one of these days. First, remove the oil pump. SEADOO 787 800 951 Oil Pump Injection Block Off Plate Kit XP GSX GTX SPX RX LRV - $7. 1990's #101 evo sportster 90ci big bore lowerend assembly motor case machining. The Oil injection pump from seadoo is a variable rate pump. Kits come in two forms; full change or quick change. The minute your Harley-Davidson oil pump stops working is when you'll need a new engine. Page 92: Oil Injection Pump Section 07 LUBRICATION SYSTEM Subsection 03 (OIL INJECTION PUMP) REMOVAL Turn oil pump cable adjustment nut to align refer- ence marks on pump. 00: 685020: Raw water pickup pump for LT-1 and LTR engines 3 hole flange. By Drilling a hole in the nut/plug that holds the pressure spring and ball in place, supply oil under pressure may now be taken from the hole where the pressure sending unit would normally. Harley fuel pump and filter removal is a project you can do with ease. When the engine is running there is oil pressure that opens the check valve and allows the oil to flow through the. How-To clean the oil pump and re assemble if you plan on reusing it. Turned over once, but acted like battery wasn't charged. and new ones in. Remove the seven bolts, then the oil pump and O-ring. V-TWIN OIL CHANGE KITS are designed to ease the oil change process in your H-D® motorcycle. Sportster Project Trials and Tribulations (and good times) of my motorcycle projects and other motorcycle tinkering. I'll describe the latest conversion to my 46UL chopper. Red is oil pump bolts, and blue is cam support plate bolts. Warm the oil, insert hose fitting into dipstick until it bottoms out(you may need to jimmy it a bit), pump hose until flow is held by pressure, evacuate correct capacity, switch filter, and top off with oil of choice. I read about this fix. Plug the hoses to keep oil from leaking out and contamination from entering. For example, a 2020 Sportster® Iron 883™ in Barracuda Silver Denim with an MSRP of $8,999, 10% down payment and amount financed of $8,099. Harley-Davidson Sportster Oil Pump 1999 ,883 91-03 26487-98 5 out of 5 stars 1 product rating 1 product ratings - Harley-Davidson Sportster Oil Pump 1999 ,883 91-03 26487-98. Harley Screamin’ Eagle SYN3 The introduction of Screamin’ Eagle® Synthetic Lubricant by Harley-Davidson® indicates the Motor Company has finally recognized the benefits of running synthetic motorcycle oil in their air-cooled engines. I may be able to get a replacement cover but will I be able to remove the cover without having to remove the engine, or atleast leaning the engine? I removed the 4 bolts. Remove the oil filter. 00special features4 or 5 speed180 mm tire with 1 1/2" belt or 200 mm tire with chain1 1/2" o. I have modified 3 different engines to accept the sporty pump. On a Harley-Davidson Sportster, the clutch makes it possible to interrupt the transmission of that power long enough to shift gears. Schnitz Racing has all the motorcycle performance parts you need to Stay in FRONT! Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. Shop the best Harley-Davidson Sportster 1200 Oil Pump Gears for your motorcycle at J&P Cycles. Panel Open Removal Car Trim PDR Wedge 13pc Pry Radio Dash Pump Kit Tools Door Door Pump Tools Kit Panel Pry Wedge Radio PDR 13pc Open Dash Car Removal Trim. After the front of the oil pump is removed, you'll see the two internal gears. Disassembly and crankcase identification. Not only that, but we have them all in-stock and ready to ship today. An Ironhead engine build can be broken down into several categories. Within the sensor's threaded shaft is a pair of electrical contacts that form a normally closed electrical circuit at rest, meaning the circuit is complete to allow the oil pressure light to illuminate. It should stop puking from the breather. This procedure is fairly simple, requiring no specialized tools. Read: Early Sportster 1957-1965 The Sportster bottom end was nearly the same as the Harley K-Series flathead motor. is located adjacent to the accelerator pump linkage. 00: 575014: Alternator - 90 Amp Delco. The primary will hold more than four quarts and the Sportster oil capacity is about three. Plenty of oil pressure I don’t suspect the oil pump. By shifting the transmission into top gear (direct drive) allows for removal, installation and accurate torque when tightening the final drive front sprocket nut. Remove filter, install new filter with fresh oil on O-Ring. If you see something connected that shouldn't be when time to pull the engine, by all means disconnect it before proceeding !. Harley oil pump, assembled and ready to be mounted to the bottom of the 1973 Sportster Ironhead engine. SOURCE: how to remove and replace oil pump on a 2000. Oil Pump Body, Black Wrinkle, 82-91 Big Twin. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Ironhead Sportster Oil Pumps & motorcycle parts. 2005 4-Tec models boat pdf manual download. ix) oil returns though cylinder drain holes and pushrod tubes (1) oil collects in mini-sump (2) oil collects in gearcase cover and drains into mini-sump x) 3 things control oil return (1) spinning of flywheel and case scraper (2) downward action of the piston creating pressure in the case (3) suction of oil pump return gears Harley Davidson Tech. Remove check valve cover screw with a flat head screwdriver. Read: Early Sportster 1957-1965 The Sportster bottom end was nearly the same as the Harley K-Series flathead motor. Sportster Oil Line Replacement. Add to Cart. If no oil pressure or return oil is not indicated at the oil tank, when engine is running, or an excess amount of oil is blown from the breather pipe, dis-assemble the oil pump for repair. When I bought the bike the oil level was just under the end of the dip. and anti rotating pins out. Harley oil pump, assembled and ready to be mounted to the bottom of the 1973 Sportster Ironhead engine. The cold thick oil will not go through the thin dipstick tube (picture a straw) very quickly and it could take 30-60 minutes per quart. I would prefer to purchase a new pump if you need to replace it, as it will save you a lot of money in the long run. Click on the link in the oil filter or recommended oil* column to proceed Please note - Where only 1 oil type is listed in both the min and best oil spec column it means only 1 oil spec is recommended for use in the bike. Download Harley Davidson Sportster XL & XLH Service Repair Manual - Covers 1986 2003 Models (1991-2003 models), Grease Cover and Timing Gears, Oil Pump (1986-1990. Some Sportster oil filter mounts with the original oil check ball may have had an undersized oil passageway. Understanding Oil Filters. When doing an oil pump repair, this tool is used to safely remove the water pump impeller without damage. Motorcycle Oil Pumps. Free Shipping, Oil Pump (1) Pushrod (6) Fits your 2008 Harley Davidson Sportster Custom XL1200C. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. battery I was using so I had to find some. I also assume using full synthetic wo. Each kit comes with all necessary products to complete a full oil change including engine oil, transmission oil, primary oil, drain plug o-rings and a ProFilter Wrench Removal Premium oil filter. if you pull the cover and all the shims fall out, youll have to re shim them, which is a process. There are two aspects concerning the pump, the volume and the gears. If you run premix you will use the same rate of oil all the time. Then I discovered that the power wires were too short to reach the 12 v. 14 with a screwdriver CAUTION: Be careful not to damage the surface of the rotary seal bore in magneto housing cov- 1. When doing an oil pump repair, this tool is used to safely remove the water pump impeller without damage. remove this selection remove all selections. Sale 6597193828. 12 - remove outer oil pump rotor no. The oil filter on a custom motorcycle usually is on the oil hose running from the engine back to the oil tank. Hi everyone. 20) Because you can't physically pump more oil out of your motor than you pump in, the larger return pumps air also. By shifting the transmission into top gear (direct drive) allows for removal, installation and accurate torque when tightening the final drive front sprocket nut. Kits come in two forms; full change or quick change. No need to lift the car or replace the drain bolt. It may help. Put the nose cone back on and then release the lifters. 2005 4-Tec Models. Because, IF the oil drained some from the oil tank into the sump, the dipstick WILL read low. (Do not overfill). 188" wall tubing for backbone strength1 1/4" o. 2 Push the fork tube into the slider several times to remove trapped air from the fork tube. To reprime the oil system I did both of what @[email protected]_ and @wildbill did. Our expert mechanics move forward with Harley oil pump removal put to do so they ave to remove the cam support plate and the cam shafts. One thing I'm having trouble researching is the oil filter. When doing an oil pump repair, this tool is used to safely remove the water pump impeller without damage. Can be used on all Sportster models from 1977 thru 2003 and Buell models from 1987 thru 2003. Learn How-to remove the Harley-Davidson oil pump, o-rings, g-rotor gear assemblies, washer, and thrust washers. The weird thing is that as soon as I start moving the light turns off. I would compare the two pumps carefully for fit and similarities, paying attention to the oil mating holes of the crankcase and pump bodies to ensure they. Clean the screen & check ball. While removing the oil filter, use the oil filter drain funnel to make sure you don't make an oily mess on the bike or the floor. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a. Harley oil pump system diagram. Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH (Fits: Harley-Davidson Sportster 1000) 5 out of 5 stars 1 product rating 1 product ratings - Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH. Disassembly and crankcase identification. The check valve in the oil pump is a ball and spring, item 11 and 12 on this diagram. Complete Fairing Bolts Screws Kit for Suzuki GSXR600 GSXR750 1000 GSX1300R SV650 Complete Fairing Bolts - $24. THESE PLATES DO NOT INCLUDE BOLTS, CAPS, COVERS, WASHERS OR ANY OTHER HARDWARE. Downloading 1995 SeaDoo SP (5873), SPI (5875), SPX (5874), GTS (5815), GTX (5863), XP (5875) Service/Shop Manual. Harley Sportster Stripping - Part 7 Life's a bitch Thank God there's Harleys On 21 May 2008 we removed the gearbox unit of the Harley Ironhead motor of our 1973 XLH Sportster. LawnDart Member. 85 Brand: SBT Oil Pump Block-off Kit Sea-Doo 787 /951 Tigershark 640 /770. 9-19 oIl pUmp DrIvE gEar o3180 '73-up FL, FLH, FX with key repl. The mid-sized Harley-Davidson XL1200 Sportster makes a lot of sense. 14th February 2005, 00:19. Remove the four bolts that hold the oil pump into the engine and allow it to drop down. Chapter Four. Dennis Kirk carries more 1977 Harley-Davidson Sportster - XLCH 1000 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. You should be able to remove the lines at the filter w/o removing the filter, unless you want to. Cover every aspect of repair. yes, your 20/50 will work just fine. I need to remove an oil cooler and I too needed to see the proper routing since I can't just do the "one hose at a time" since there are extra hoses involved with the cooler. 98 postage. To remove the oil pump from a Sportster. 08 sportster, no start, no power to fuel pump fuse Sportster General Discussions got a new tank, had it sealed, new fuel pump, plugs, wires, air filter, when key on and in run position no power to fuel pump fuse, when I hit start button, get power to fuse, but when I release the start button, no power to fuel pump fuse. So if the crankcase IS full of water, there is no way to drain it, and the moment you try to start the engine, the oil pump will push all that water into the oil tank and probably ruin a lot of parts along the way. Gradually loosen and remove four oil pump bolts according to sequence described in "Bottom End Overhaul" section of H-D Twin Cam 88 Service Manual. 1990's #101 evo sportster 90ci big bore lowerend assembly motor case machining. Dennis Kirk carries more 2003 Harley-Davidson Sportster Custom - XL 883C products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Now when you release the screw do not lose the spring that is under there. Within the sensor's threaded shaft is a pair of electrical contacts that form a normally closed electrical circuit at rest, meaning the circuit is complete to allow the oil pressure light to illuminate. Route hose under crankcase, forward over front frame. I’ll describe the latest conversion to my 46UL chopper. Fits all 2004 to present XL1200 and HD International Export (HDI) XL 883 models. Thanks for the answers so far. oEm 26349-73 o3200 '73-85 Big Twin 24T with key repl. With our FLH transmission gasket surface cleaned and our new oil pan hardware prepped with blue Loctite, we are ready to start replacing an oil pan with Baker's 1. 0L "High Output" models, the oil filter adapter holds an SAE-threaded 1/2-qt filter horizontally. Drag Specialties High-Performance High-Volume Oil Pump for. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. 68-99 Oil Pump Check Valve Repair Techincal Information From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. No need to lift the car or replace the drain bolt. Oil Pump Body, Black Wrinkle, 82-91 Big Twin. Dennis Kirk carries more 1975 Harley-Davidson Sportster - XLCH 1000 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. The solution was to remove the original light brown check ball and either; Install the new black check ball (26437-86A) and spring (26436-86). 1980 sportster #101 stroker ironhead 1200 topend rebuild transmission xl harley by Shovelhead oil pump removal - Duration. 2018 Harley Davidson Sportster Forty-Eight XL1200X Parts & Accessories at RevZilla. Messages 97 Location New Mexico Water Crafts 1993 SPX 1998 Sportster 1800 Jun 2, 2017 #1 Does the RV cover have to come off (per the manual) or can I just remove the 2 bolts on the oil pump? mikidymac Moderator. 95 Solas Sea Doo 4-tec Impeller Sr-cd-1220 W Wear Ring And Tool Gtx 185 Sc 03-06 Buy Now. SNS oil pumps manufactured after 20 - 19 include this ridge Uncertain models of the MA included this O -ring gasket that would slapp right into that If you do pull one out and it does not have this, we referred to the instructions for the correct part number and it's always good to add it in if you are replacing the oil pump. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. Not only that, but we have them all in-stock and ready to ship today. The original check ball could stick causing reduced oil pressure and lifter noise. Once the impeller is installed, remove the pump from the vise and place the impeller tool in the vise with the splines facing up. and tighen to specifications. You should be able to remove the lines at the filter w/o removing. fl 1975-1984 fx 1975-1984 fxst 1984-1994 flst 1986-1994 xl 1975-1995 fxr 1982-1994 fxd 1991-1994. Dirty or low oil will cause premature bearing failure (usually at the farthest point from land !). Our system is a safe and effective way to remove this contaminated oil with no loss of oil pressure at any time. Used in Two Stroke Sea-Doo Applications. Price: $134. Harley oil pump removal is part of this next step along with removing the cam support plate and cam shafts. Designed to remove or install the OEM style primary cover clutch adjusters access plug and filler plug without distorting the plug's slot. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership when you get a Eastern Motorcycle Parts Oil Pump Check Valve Ball (part number A-8873. I would compare the two pumps carefully for fit and similarities, paying attention to the oil mating holes of the crankcase and pump bodies to ensure they. Replace the check ball, spring and cap after oil. On a Harley-Davidson Sportster, the clutch makes it possible to interrupt the transmission of that power long enough to shift gears. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. SEADOO SEA DOO GTX GSX XP SPX 787 800 oil pump 290887332 290887333 - $44. Repair is really quite simple. Custom application for 250 to 300 series rear tires. I believe my 68 XLCH was the same as my 74 XLCH pump. 1047-TP: 1050: Transmission Stud Installer Tool: 1051: Piston Pin Bushing Tool: 1052: Oil Pump Snap Ring Installer: 1053: Oil Pump Seal Installer: 1055: Valve Guide Gauges – Holder Only: 1056: H-D Cruise Drive 6-Speed Rebuild Kit: Parts: 1056, 1067, 1068: 1060: Screamin’ Eagle 6. The earlier ones could be used, but the later ones pump more oil. 95 Solas Sea Doo 4-tec Impeller Sr-cd-1220 W Wear Ring And Tool Gtx 185 Sc 03-06 Buy Now. Today’s big inch, high performance Harley® engines produce a lot of power with just a twist of the throttle. Remove filter, install new filter with fresh oil on O-Ring. This will prime the pump during initial startup. Thread starter LawnDart; Start date Jun 2, 2017; Status Not open for further replies. When you do an oil change, you drain and replace the oil in the tank. Hiflofiltro — the world’s first TÜV approved oil filter. Remove the pushrod. Rode it home (30 miles) Shut it off, then shortly afterwards tried to restart. Sportster 1000cc only" or "with sport package" may indicate a Repair Manual fits only certain 1975 HARLEY DAVIDSON XLH1000 [PDF] Broomwade Cyclon Repair Manualpdf Clymer manuals harley davidson sportster manual Feb 08, 2012 Harley-Davidson Sportster 1959-1985 repair manual from Clymer Sportster … BRAZILFILMFESTIVAL. Find great deals on motorcycle oil pumps. 00: 685020: Raw water pickup pump for LT-1 and LTR engines 3 hole flange. You can stretch the spring 1/4″ longer. Changing the oil on a Hardly Davidson Sportster with an Evolution Engine is a little different from other motorcycles. if this is the case, you will not remove the piston without scoring the bore and the oil pump body will have to be replaced. I know the book says you can change the oil pump without removal of the engine from the frame but it ain't that easy. The oil pump drive gear wears out to soon, mainly on the air-cooled Buell models, while some highly tuned Sportsters can also have issues with this. 1200 Valve Sprngs Hiload 85-05 Feuling Race Series - $269. On a typical Harley oil pump the check valve cover screw is on top of the oil pump body. a 1988 Sportster. Disconnect and mark all hoses. Shovel Custom Oil Pump and Line Routing Measuring Connecting Rod Length. Remove the oil pressure switch and rotate the engine until oil comes out the end of the pump and reinstall the switch. View as Grid List. I was just wondering if these evo motors had oil pump problems. battery I was using so I had to find some. Take this warning: DO NOT TRY to extract with the engine COLD. Remove the fuel pump, the complete oil pump ( 5 or 6 bolts depending on the year and factory or replacement pump), distributor, and all lifters. 95 Impeller Removal Tool - Sea-Doo | Yamaha VX110 | Kawasaki. before you remove the oil filter, pull the plug on the oil tank drain and make sure you get a steady stream. This description is a general one and relies on your ability to analyze the situation at hand. The thin set supplies high-volume,. Worked well before parting the bike. 45 SKU #: 702SB105. Free shipping on many items | Browse your favorite brands | affordable prices. Remove the bolts in a "crossing pattern" which means you should remove the bolts in pairs that are on opposite sides of the cover rather than in pairs that are right next to each other. Today’s big inch, high performance Harley® engines produce a lot of power with just a twist of the throttle. Polaris ATV Coverage 1996 Sportsman 500 1997 Sportsman 500 1998 Sportsman 500 […]. Turn the drive shaft to confirm free operation of the pump. Aligned marks Synchronization (All Models) Tighten jam nut and recheck alignment marks. These Sportster 1200 manuals are year/model specific. The oil filter on a custom motorcycle usually is on the oil hose running from the engine back to the oil tank. Remove the four bolts that hold the oil pump into the engine and allow it to drop down. Models Include 1979 Sportster 1000 XLH1000 (XLH-1000) XLCH1000 (XLCH-1000) XL1000 XL-1000 Motorcycles. Disconnect and mark all hoses. Only tighten the vice enough to hold the part, do not damage the pump surfaces. Remove the oil pump check valve ball assembly by hand. AMENDMENT On the 2/1 edition, page X (QRD) and page 538 have been changed to note the engine oil capacity on 2008-2009 models is 2. Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician. 1990's #101 evo sportster 90ci big bore lowerend assembly motor case machining. You can stretch the spring 1/4″ longer. I think it is because oil is seeping past the check valve ball in the oil pump and into the crankcase. ix) oil returns though cylinder drain holes and pushrod tubes (1) oil collects in mini-sump (2) oil collects in gearcase cover and drains into mini-sump x) 3 things control oil return (1) spinning of flywheel and case scraper (2) downward action of the piston creating pressure in the case (3) suction of oil pump return gears Harley Davidson Tech. Remove the four bolts that hold the oil pump into the engine and allow it to drop down. Next, block off the oil feed lines (these are the lines that run from the oil pump to the intake manifold/carbs/flame. BRAND NEW PART# 12-0177FITS:1957-1976 HARLEY IRONHEAD SPORTSTEROIL PUMP REBUILD HARDWARE KITKit includes:oil pressure switch fitting,pressure switch,straight male gas/oil fitting,oil pump check valve spring,3/8" clutch ball bearing,drain plug,oil pump dowel,feed pin,retainer half key,gaskets and snap. Sea-Doo Secondary Oil Pump Kit (Front) All Four Strokes (except RXP) 2002 2003 SBT Primary Oil Pump Kit for Sea-Doo 900 Ace. I think the only thing that's still on it is the injector pump. Let the discussions begin. Because of PureONE's high efficiency, the motorcycle oil pump may HARLEY-DAVIDSON XL Sportster 1984-2007 [3] KH, XLH Sportster 1954-1978 CH6067 FL, FLH 1953-1982 CH6067 FX (All Models) 1983-1987 …. For all Buell oil and lubrication system topics: Synthetic oil, transmission fluid, oil filters, oil pumps Getting engine oil hot enough can be as important as keeping it from getting too hot. Within the sensor's threaded shaft is a pair of electrical contacts that form a normally closed electrical circuit at rest, meaning the circuit is complete to allow the oil pressure light to illuminate. Buy the lot for 300$ Panhead oil pump 100$ Ironhead shovelhead oil pump 100$ Kicker pedal and spring 50$ Ironhead sportster motor mount 50$ 02 sportster tail light 20$ Ironhead primary chain 20$ Ironhead shovelhead intake 20$ Ironhead clutch guts 20$ 05 sportster rear rim 1" bearing 50$. 3) over tighten the Oil Filter – Had to remove the Front Passenger wheel, and Plastic panel behind the wheel to access the Oil filter. Plug the hoses to keep oil from leaking out and contamination from entering. I get a lot of emails asking questions, this is the short list of the most frequently asked. Duration: Sportster Primary Chain Adjustment & Chain Tight Spot. This high quality replacement oil pump will keep your motor well lubricated for miles more trouble and worry free riding. Oil Pump Body, Black Wrinkle, 82-91 Big Twin. Remove the rocker box cover. Which side of the bike is leaking?. Changing jet pump oil in a Sea Doo should be done every 50 hours of use. Remove the oil pressure switch and rotate the engine until oil comes out the end of the pump and reinstall the switch. Thread starter LawnDart; Start date Jun 2, 2017; Status Not open for further replies. The transmission has gear ratios that keep the engine in its powerband through a range of vehicle speeds, so you can accelerate from a stop, as well as cruise at 65 mph on the freeway. OilBud™ is the best Harley oil cooler on the market. The Sportster and Buell Motorcycle Forum maybe replace the oil pump gasket as well once I have the side open. To avoid expensive electrical system damage NEVER jump start your ski with a running vehicle!! Change your pump oil every 50 hours and you’ll save money in the long run ! Battery dying in your Trim equipped 1995 up Sea Doo? Disconnect your VTS unit. SOURCE: how to remove and replace oil pump on a 2000. EMGO Oil Pump for Triumph 650 750 cc Twins OEM 70-9421. Sportster Oil Line Replacement. 2003 Harley Davidson Sportster Custom XL883C Parts & Accessories at RevZilla. Remove the four bolts that hold the oil pump into the engine and allow it to drop down. That power can be a lot of fun, but can also create a lot of stress and wear on critical bottom end and oil pump components. Oil Pump, Twin Cam, Dry Sump Style, High-Volume, High-Pressure, Harley Davidson, Hardware, Feuling Parts, Each Not Yet Reviewed Part Number: FEU-7000 More Detail. Stealth Tribute Air Cleaner. This pump worked great, with a few qualifiers. FEULING OIL PUMP CORP. It injects oil at a variable rate depending on the rpm of the engine. mu-67000: oil pump pressure relief spg big twin 1954/1999(ex tc mdls) rpls hd 26374-54 & 26207-83. The Harley-Davidson Twin Cam are motorcycle engines made by Harley-Davidson from 1998 to 2016. 59 Jsp Yamaha Impeller Pump Housing. Red is oil pump bolts, and blue is cam support plate bolts. Free shipping Drag Specialties 3" Oil Filter Removal Wrench w/ Sensor Cutout Harley Twin Cam 1991-2019 Harley Davidson Sportster 883 & 1200 Oil Pump Assembly 26204-91 OEM (Fits: 2006 Harley-Davidson. the oil drain is "TEE-D" off your oil feed linesometimes they get air bubbles in there and inhibit oil flow to the pump. Zipper's is located in Elkridge, MD in the business park at the junction of MD100 and US1, just south of Baltimore. Then ride it unitl hot and ck again. Its pages are awash with descriptions for managing specific and unique service and repair operations of the XL883 and XL1200 Sportsters. To reprime the oil system I did both of what @[email protected]_ and @wildbill did. When you do an oil change, you drain and replace the oil in the tank. Features: High-quality replacement cast aluminum pump body with steel gears and shaft; Raw cast aluminum finish; Gaskets and seals included. if you do pull the cam cover, be extra careful when you do as each cam is shimmed individually with several shims on each cam. For a warmed up engine that doesn't spend it's life balls to the wall, a new stock pump will be fine. First, one of the wires pulled out of a connector, so I had to fix that. The oil pump is a durable part of the car and will stand up to years of. Check oil level, ride, repeat. I picked up an old 1976 Harley sportster about a month ago for practically free with plans to totally restore it. Remove the oil cap, this can be found on the right side of the motorcycle just below the seat. Oil Line Routing I'm sure the "No Manual" comment made you feel good Listen, I have three manuals and not one of them show the routing. The oil pump is a durable part of the car and will stand up to years of. Dennis Kirk carries more 1968 Harley-Davidson Sportster - XLH 900 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. The cut-down timing cover gives easy access to the oil pump and a rough-cut custom look. 00special features4 or 5 speed180 mm tire with 1 1/2" belt or 200 mm tire with chain1 1/2" o. Oil Pump & Parts (15) Oil Pump Covers (1) Oil Pump Parts (38) Sportster Clutch Parts. A dry clutch is not spinning in engine oil, which causes less drag and robs less power than a wet clutch does. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. mu-67105: oil pump parts,rebuild kit bt 70/99(ex tc88)w/sft,bushing. I may be able to get a replacement cover but will I be able to remove the cover without having to remove the engine, or atleast leaning the engine? I removed the 4 bolts. Shovel Custom Oil Pump and Line Routing Measuring Connecting Rod Length. oEm 26349-73 o3200 '73-85 Big Twin 24T with key repl. Harleys are notorious for oil leaks. Models Include 1979 Sportster 1000 XLH1000 (XLH-1000) XLCH1000 (XLCH-1000) XL1000 XL-1000 Motorcycles. Building, Wrenching, and Riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. On the 06 and Earlier bikes just changing the oil pump was not the step that suddenly made the blow-by dissappear. Harley oil pump system diagram. Clamp off the gravity feed. Remove check valve cover screw with a flat head screwdriver. It injects oil at a variable rate depending on the rpm of the engine. Free Shipping, No Hassle Returns and the Lowest Prices Oil Pump (1) Pushrod (6) Fits your 2018 Harley Davidson Sportster Forty-Eight XL1200X. I would like to get this old oil out and add fresh oil before attempting to start the bike. Aligned marks Synchronization (All Models) Tighten jam nut and recheck alignment marks. If replacing the ball and spring doesn't fix it, I will try lapping the seat. Then I discovered that the power wires were too short to reach the 12 v. Good used condition;(see photos). Basically, the Sportster engine has a dry sump oil pump design, which means that all of the oil is contained in an oil bag on the side of the bike and is continuously circulated from the oil bag through the engine and back into. (Do not overfill). crank motor about 30 more seconds to oil oil thru lifters and your ready to go (dont ever crank motor with starter. Disconnect and mark all hoses. 95 Solas Sea Doo 4-tec Impeller Sr-cd-1220 W Wear Ring And Tool Gtx 185 Sc 03-06 Buy Now. (Do not overfill). Retaining screws 2. Shop all the best motorcycle oil pumps at Lowbrow Customs. Quantity: 25 Pieces. EMGO Oil Pump for Triumph 650 750 cc Twins OEM 70-9421. Maxima has a strange location for Oil filter, hard to access and difficult to handle when stuck. The oil drive shaft broke on my 1000 and I want to take one from a cheap 883 oil pump and put it in the 1000 … read more. Remove the oil tank Pipe elbow filler manul Figure 5 for faster oil flow. Drag Specialties High-Performance High-Volume Oil Pump for. The Sportster and Buell Motorcycle Forum maybe replace the oil pump gasket as well once I have the side open. After the bolts are removed from the oil pump, it might be neccessay to give it a "rap" with a plastic mallet, to break it loose from the block. Up for Bids is an VINTAGE OEM Harley-Davidson Oil Pump BOTTOM COVER Sportster XL XLCH Iron Head Shipping in the Lower 48 US States via United States Postal Service. 49) Expedited. 2005 4-Tec Models. Damage can occur by way of a foreign object lodged in the oil pump gearing. Raw water pickup pump for all engines except LT-1 and LTR engines: 189. View Details. Install fitting to oil pump. By shifting the transmission into top gear (direct drive) allows for removal, installation and accurate torque when tightening the final drive front sprocket nut. Follow the Sportster maintenance schedule recommendations to ensure that the chopper is in peak operating condition and the emission levels are with in the standards set by states/county Resources Board. item 3 oil filter removal tool harley davidson flsts heritage springer 1998-2003 - oil filter removal tool harley davidson flsts heritage springer 1998-2003 AU $18. Keep your Fuel Injected Harley-Davidson XL883 XL1200 Sportster motorcycle running in top notch condition with the. willprevale. I changed the oil on my 89 sportster, now i have no oil pressure & a noise that sounds like it's coming from the - Answered by a verified Motorcycle Mechanic when you removed the oil line to the pump you should have a steady stream. Step 4 - Remove internal gears and back end of oil pump. 1980 sportster #101 stroker ironhead 1200 topend rebuild transmission xl harley by Shovelhead oil pump removal - Duration. If replacing the ball and spring doesn't fix it, I will try lapping the seat. View Details. Sportster Project Trials and Tribulations (and good times) of my motorcycle projects and other motorcycle tinkering. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D. Maxima Evo/Sportster Quick Oil Change Kit 20W-50 (Chrome Filter) 90-069014C. Because no two engine builds are alike, you won't know what tools and skills you'll need until a complete disassembly and careful inspection of parts. THESE PLATES DO NOT INCLUDE BOLTS, CAPS, COVERS, WASHERS OR ANY OTHER HARDWARE. oil pump, oil tank (Portland) $250. Brothers garage oil pump removal Bob Wemmer TechTalk oil pump removal 95 evo Harley Davidson. It injects oil at a variable rate depending on the rpm of the engine. I may be able to get a replacement cover but will I be able to remove the cover without having to remove the engine, or atleast leaning the engine? I removed the 4 bolts. Grounding device Remove both spark plugs and spray BOMBAR-DIER LUBE lubricant into each cylinder. I have modified 3 different engines to accept the sporty pump. (34 Used). Remove the oil pressure switch and rotate the engine until oil comes out the end of the pump and reinstall the switch. on the drain tube, I'm not sure if it changed in the later models on my '98 the tube only drains the oil tank. Keep monitoring it for level and unusual sounds. Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH (Fits: Harley-Davidson Sportster 1000) 5 out of 5 stars 1 product rating 1 product ratings - Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH. Whether you're interested in a different final drive ratio, added driveline strength or more clearance for a wider tire, these kits will make your life easier. Dry plate clutches run dry with no oil. To remove the oil pump, carefully slide the gears and pump sections off the crankshaft. INFO Ebook and Manual Reference. The APR may vary based on the applicant’s past credit performance and the term of the loan. oil pump, oil tank (Portland) $250. Clamp off the gravity feed. butt mount oil lines oil pump oil tank paint parts piston. Take out the spark plugs and then rotate the engine with the rear wheel having the tranny in 4th or 5th, and the tire off the ground. 2002 Sea-Doo Sportster LE Water Pump Impeller Tool. My old 1983 shovel is spewing oil on the ground when it hasn't been started for a while (a week or more). Remove the four bolts that hold the oil pump into the engine and allow it to drop down. Cycle Standard 1/4 inch Hose Barb x 1/4 inch NPT - Chrome. Get the best deals on Oil Filters for Harley-Davidson Sportster 1200 when you shop the largest online selection at eBay. The pump I used is a '72 and later Sportster pump. Will trade for sportster fatbob quickbob tank or saddle bags. 90 Heritage softail. The oil level is between the marks on the dip stick. Grid List Show. Then just 1 to oil pump,1 return from filter, and 1 drain. You should be able to remove the lines at the filter w/o removing the filter, unless you want to. Wide, Each. Once you have successfully removed the cam plate and oil pump from the motor inspect flywheel for pinion shaft run out. Keep an eye on the oil tank level, filling oil tank if need be. It's easy-to-do, and each kit comes with. If you let it sit long enough, oil will gravity drain inside the pump and prime it. Ships from United States Shipping: US $10. We blew up a 175 hp Merc a couple of years ago when the oil pump went out. mu-67000: oil pump pressure relief spg big twin 1954/1999(ex tc mdls) rpls hd 26374-54 & 26207-83. Okay when we had twinsport racing here I learnt the hard way that you have to bleed the oil line as the line from the "T" piece can trap air and this will cause the pump to cavitate and seize the front cylinder this is what the noise could be,don't worry a lot of harley dealers around the world did this until hd sent out a memo out about it but I hope I'm wrong. After turning the crank shaft to the position where the indicator line shows right throught the inspection hole as shown in this photo, we could shift the oil pump shaft right in very easily. (Do not overfill). I believe my 68 XLCH was the same as my 74 XLCH pump. With this style of oil pump, it is common to blow some amount of oil out of the breather after sitting for long periods of time. Free Shipping, Oil Pump (1) Pushrod (4) Fits your 2003 Harley Davidson Sportster Custom XL883C. Gears; Shafts; Pinion Hardware; Pistons & Rings-Pistons & Rings. Includes part shown. The oil pump drive gear wears out to soon, mainly on the air-cooled Buell models, while some highly tuned Sportsters can also have issues with this. It injects oil at a variable rate depending on the rpm of the engine. This releases pressure and will allow the oil to drain more easily. I believe my 68 XLCH was the same as my 74 XLCH pump. crank motor about 30 more seconds to oil oil thru lifters and your ready to go (dont ever crank motor with starter. Sportster replaces 34816. Price: $19. (34 Used). Today I just pulled almost 4 quarts of oil out of my Seedoo Sportster for it's winter storage oil change. 16-0889 Oil Pump Seal Installer easily installs oil pump seal used when servicing Sportsters used on 1340cc Evo, and late 1983-84. Remove the oil filter. Works on all 1954 thru 1990 Sportster and on K-models with aluminum primary covers. It is sealed with a slotted cap screw on the top left of the oil pump. When the engine is running there is oil pressure that opens the check valve and allows the oil to flow through the engine. 2005 4-Tec models boat pdf manual download. If you let it sit long enough, oil will gravity drain inside the pump and prime it. yes, your 20/50 will work just fine. Free shipping on all orders at Parts Giant. Impeller Prop Removal Tool Sea Doo Wr001 Impeller Prop - $13. CLUTCH KITS FOR BIG TWIN. Quantity: 25 Pieces. 10c630 nickel/bronzec630 is a blend of copper, nickel, and aluminum. basically, Harley, and Brit engines are "dry sump" in that the oil pump draws oil from the tank, pressures it through the engine and back to the tank; as opposed to the automotive style carrying the oil in the bottom end. Apply a small bead of threebond 1211 sealant around the flow cone flange on the pump. 81" stroke and a 3. 00: 575014: Alternator - 90 Amp Delco. Locate Sport Speedster Sportster 60hp available right now. working on for the removal of existing oil pump. I may be able to get a replacement cover but will I be able to remove the cover without having to remove the engine, or atleast leaning the engine? I removed the 4 bolts. Step 4 - Remove back of oil pump. (with the check ball)crank motor till oil comes out,replace plug,take out plug where tappet screen is,crank till oil comes out out,replace plug. Step 4 – Remove the oil pump. Time to start talking about the engine. This upgraded drive gear is compatible with 1991-later Sportsters using either the stock oil pump or the 07-later oil pump. Alternatively, you can shove a rag under the oil filter prevent a mess. Fuel System : Fastener Torque Values Specifications Fuel Pressure Test Intake Leak Test Air Cleaner. Sea-Doo Primary Oil Pump Kit (Rear) GTX 4-TEC /Sportster 4 TEC /GTX 4 TEC WAKE /GTX 4 TECH Ltd SC Sea-Doo 4 Stroke Impeller Removal Tool 529035956 RXP /Sportster. I have a 2010 flhx street glide that has been pumped up to a strong 110 with with big valve C&C ported heads, 58mm intake bigger injectors cams high volume oil pump and bunch of other work and after dyno tuning the bike it was running pretty hot so I installed the reefer cooler and the temps dropped almost 50 degrees from what it had previously. View and Download Sea-doo 2005 4-Tec models shop manual online. The cam cover, oil pump, pushrod tubes, crank and flywheel, intake, and a few other parts are different on the XB's as well. This manual for Harley Davidson Sportster 1200 Custom 2013 has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work and troubleshooting on the components and model of the Harley Davidson Sportster 1200 Custom 2013. 90 Heritage softail. One gal of oil to fifty gals of gas. First, remove the oil pump. I think the only thing that's still on it is the injector pump. Today's big inch, high performance Harley® engines produce a lot of power with just a twist of the throttle. Currently working on building a 1988 Sportster. What you'll typically find is wear on one side only, as pinion shaft run out causes the engagement to change with each revolution. It may help. When Harley-Davidson bolted their new overhead-valve motor to the K-Model frame in 1957, the Sportster legend began. item 3 oil filter removal tool harley davidson flsts heritage springer 1998-2003 - oil filter removal tool harley davidson flsts heritage springer 1998-2003 AU $18. we are going to mount the hammer base plates. One gal of oil to fifty gals of gas. The leader in performance motorcycle parts for Harley-Davidson® motorcycles and the powersports industry. Warm the oil, insert hose fitting into dipstick until it bottoms out (you may need to jimmy it a bit), pump hose until flow is held by pressure, evacuate correct capacity, switch filter, and top off with oil of choice. Up for Bids is an VINTAGE OEM Harley-Davidson Oil Pump BOTTOM COVER Sportster XL XLCH Iron Head Shipping in the Lower 48 US States via United States Postal Service. ; The SBT pump can be used on all 4-stroke and 2-stroke watercraft and powersports vehicles. Chrome oil pump cover ribbed allows normal check of oil without removal. If the pump is difficult to remove, use a small plastic mallet to carefully tap the body of the oil pump. An OilBud™ Harley Davidson oil cooler installation allows them to enjoy both. Free Shipping, Oil Pump (1) Piston (2) Fits your 1996 Harley Davidson Sportster Custom XL1200C. 1986-1990 4 Speed Transmission Removal / Inspection / Installation. INSTANT DOWNLOAD MOTORCYCLE REPAIR MANUALS FOR HARLEY SPORTSTER 1200. 16-0889 Oil Pump Seal Installer easily installs oil pump seal used when servicing Sportsters used on 1340cc Evo, and late 1983-84. Secure hose with clamp from kit. Remove the check valve O-ring and spring by hand. Clamp off the gravity feed. The oil drive shaft broke on my 1000 and I want to take one from a cheap 883 oil pump and put it in the 1000 … read more. Harley Sportster XL Magnetic Drain Plug Primary Transmission Oil Protection HD | eBay. 2018 Catalog pages: 2017 Catalog Page: 0. drawn over mandrel (dom) astm a513-96t5. timken bearing remover for big twin This tool is used to remove the Timken bearing from the sprocket shaft without removing the shaft from the flywheels. Oil Pump Drive Gear: Directly under the pinion gear you'll find the oil pump drive gear. You may have to register before you can post: click the register link above to proceed. I just changed the oil and filter on a 1997 Sportster XL 1200. Chevrolet recommends 10 lbs. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. The oil pump drive gear wears out to soon, mainly on the air-cooled Buell models, while some highly tuned Sportsters can also have issues with this. When oil tank is empty, pour in some fresh oil and allow a couple ounces to run out the drain hose. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a. Free Shipping, Oil Pump (1) Piston (2) Fits your 1996 Harley Davidson Sportster Custom XL1200C. Schnitz Racing has all the motorcycle performance parts you need to Stay in FRONT! Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. why Harley didn't do it I. Designed to remove or install the OEM style primary cover clutch adjusters access plug and filler plug without distorting the plug's slot. Shop the best Harley-Davidson Sportster 1200 Oil Pump Gears for your motorcycle at J&P Cycles. SOURCE: how to remove and replace oil pump on a 2000. Loosen the 6 bolts that hold the rocker cover to the cylinder head one half turn at a time in a crossing pattern with an Allen wrench. The HD service manual says that the bike should be ridden for 20 minutes at at-least 50mph and then the oil pressure should be 10-12psi at 2500rpm. Panel Open Removal Car Trim PDR Wedge 13pc Pry Radio Dash Pump Kit Tools Door Door Pump Tools Kit Panel Pry Wedge Radio PDR 13pc Open Dash Car Removal Trim. (34 Used). Currently working on building a 1988 Sportster. STANDARD VOLUME OIL PUMP ?1 98-610 pump base, 92’ & later 98-608 pump base, 84’-91 ’ 2 98-611 pump cover, 92’ & later 98-609 pump cover, 84’-91’ 3 98-619 Plunger Spring 4 98-613 Sump drive gear 5 98-614 sump idle gear 6 98-615 feed drive gear 7 98-616 feed idle gear 8 98-617 Check ball 9 98-618 idler pin. Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH (Fits: Harley-Davidson Sportster 1000) 5 out of 5 stars 1 product rating 1 product ratings - Replica Oil Pump Fully Assembled Harley Sportster Ironhead 1977-1985 XL XLH. From 1968 to 1999 the oil pumps are all pretty much the same in respect to the check valve. Let me know exactly what year model you're working on. And I never use a high volume pump unless my customers want to see high oil pressure numbers at idle. View Details. Gears; Shafts; Pinion Hardware; Sportster Pinions-Sportster Pinions. New Sea-Doo impeller and PTO flywheel removal tool; Sea-Doo 2-Stroke applications & Spark. Fits: FXST 1987-1998 FLST 1987-1998 UOM: 1 - EA Country of Origin: Imported. This plug screws into the primary cover. o3800 Return drive gear repl. Models Include 1979 Sportster 1000 XLH1000 (XLH-1000) XLCH1000 (XLCH-1000) XL1000 XL-1000 Motorcycles. this said, it doesnt really matter relative height of your oil tank. SOURCE: how to remove and replace oil pump on a 2000. Dry plate clutches run dry with no oil.